Custom Packaging

Fully custom packaging solutions designed for your specific product. From concept to production, we handle it all.

Features & Benefits

  • Custom structural design
  • Prototype development
  • Multiple material options
  • Specialty finishes
  • Production runs any size

Service Details

Turnaround Time:

14-21 business days

Minimum Quantity:

100 units

How It Works

Custom packaging projects start with a consultation about your product, brand, and requirements. We'll discuss dimensions, weight, fragility, retail vs. e-commerce environment, sustainability goals, and budget. Our structural designers create a custom die-line tailored to your product—accounting for inserts, windows, closures, and any special features. We produce physical prototypes for fit testing and design review. Once approved, we print on the appropriate substrate (paperboard, corrugated, rigid board) with your full graphics, then die-cut, fold, glue, and assemble as needed. We can produce anything from simple mailer boxes to complex multi-piece presentation packaging.

Why Choose MCI

Off-the-shelf packaging rarely fits perfectly or represents your brand properly. Custom packaging protects your product, enhances perceived value, and creates memorable unboxing experiences. We've developed packaging for food products, cosmetics, electronics, apparel, promotional kits, and specialty items—each with unique structural and visual requirements. Our in-house design and die-cutting means faster iteration and lower costs than shops that outsource structural work.

Frequently Asked Questions

How long does custom packaging development take?
Initial prototypes typically take 5-7 business days from approved specifications. Plan 2-3 prototype rounds for complex projects. Production runs take 7-14 business days after final approval. Rush timelines are possible for simpler structures. Total development can range from 2-6 weeks depending on complexity.
What is a die-line?
A die-line is the technical template showing cut lines, fold lines, and glue tabs for your packaging. It's like a blueprint that becomes a physical die (cutting tool). We create die-lines based on your product dimensions and structural requirements. Die-line development is part of our design process.
What is the minimum order for custom packaging?
Production minimums start at 100 pieces for most custom packaging. However, unit costs drop significantly at 500, 1,000, and higher quantities. For very small quantities, we can sometimes modify existing structures rather than creating fully custom tooling.
Can custom packaging be eco-friendly?
Yes. We offer recycled paperboard, FSC-certified materials, soy-based inks, and plastic-free constructions. We can design for recyclability (avoiding mixed materials) or create packaging from agricultural waste materials. Sustainable packaging is increasingly important for brand perception.

Work Samples

Custom printed packaging boxes in various styles including mailer boxes and display boxes with full color branding

Custom mailer and display boxes with full-color branding

Custom food packaging with branded printing including takeout containers and bakery boxes

Branded food packaging for takeout and bakery products

Luxury custom packaging with embossing and foil stamping on premium retail gift boxes

Premium gift boxes with embossing and foil stamping

Custom e-commerce packaging solutions with branded shipping boxes and protective inserts

E-commerce shipping boxes with branded inserts

Get Started

Ready to order? Contact us for a custom quote tailored to your needs.

Request Quote